K-Fuel® Plants - video

Evergreen Energy produces K-Fuel®, a cleaner, more efficient refined coal, using a patented pre-combustion refining process. With abundant low-grade coal as a raw material, the K-Fuel® process employs heat and pressure to transform the coal into a cleaner, more efficient fuel by removing water and polluting impurities, thus increasing combustion efficiency.

 

When applied to different lower-rank sub-bituminous and lignite coals, the K-Fuel process removes, on average, almost 70 percent of the coal's elemental mercury. That is mercury that will not go into the atmosphere when the coal is burned. Across that same range of coals, the K-Fuel process raised Btu levels by almost 30 percent and removed, on average, 61 percent of the coal's moisture. (see chart below)

K-Fuel® can provide a lower-cost alternative to installing expensive, space consuming post-combustion pollution control systems or make plants with existing emissions control systems operate more efficiently and cleaner.

Process treatments reduce dust and K-Fuel® can be handled, transported and stored using the same equipment and methods as raw coal.

K-Fuel® can be blended with other coals to meet customer-specific needs. Fly ash characteristics depend on the original feedstock coal, but because a significant amount of mercury is removed before K-Fuel® is burned, the resulting fly ash has a lower mercury content when compared to raw coals, making it especially appealing to cement manufacturers..

Coal Origin Raw Coal Btu/lb Raw Coal Water % Raw Coal Hg Lbs/Tbtu K-Fuel Btu/lb K-Fuel Water % K-Fuel Hg Lbs/Tbtu Btu % Increase Water Removal % Hg Removal %
PRB 1 8547 27.5 0.92 10256 14.7 0.27 20.0 54.4 70.7
PRB 2 8804 26.4 15.78 10486 15.4 3.75 19.1 49.4 76.2
PRB 3 8325 28.4 12.90 10430 13.9 3.11 25.3 59.3 75.9
PRB 4 8222 26.8 6.81 10188 15.6 2.00 23.9 49.4 70.6
China Inner Mongolia 6817 31.8 17.97 8675 15.6 9.93 27.3 60.3 44.7
India Lignite 7827 51.9 5.22 9250 24.6 2.43 18.2 69.8 53.4
Indonesian Lignite 6522 50.1 3.30 10167 14.3 0.71 55.9 83.4 78.5

Lousiana Lignite

6648 29.8 21.75 8897 12.2 5.19 33.8 67.3 76.1

 



Transformative technology for the new energy economy

Balancing the world's growing demands for energy with an urgent goal to reduce greenhouse gas emissions is the defining challenge facing the world's new energy economy. Evergreen Energy is helping answer these needs by delivering proven, proprietary green technologies for producing significantly cleaner coal, and for measuring all forms of carbon emissions more precisely than ever before.